System Solutions
Mechanical-Biological Substitute Fuel Production
Concepts for the Treatment of Waste with a High Biomass Content
- RDF with higher calorific value
- Conversion of the OFMSW to fuel
- Reduction of landfill water by up to 80 %
- Process water largely evaporates
With our modular solutions, you can produce high-quality substitute fuel in various sizes. The systems can be set up quickly in pretty much any country and are easy to operate.
Overview Eggersmann FUEL System Sizes
Eggersmann FUEL System Solution 150 t/d
This system solution enables you to process 150 tonnes of municipal solid waste (MSW) into Eggersmann FUEL per day.
Eggersmann FUEL System Solution 250 t/d
This system solution enables you to process 250 tonnes of municipal solid waste (MSW) into Eggersmann FUEL per day.
Eggersmann FUEL System Solution 500 t/d
This system solution enables you to process 500 tonnes of municipal solid waste (MSW) into Eggersmann FUEL per day.
Eggersmann FUEL System Solution 1000 t/d
This system solution enables you to process 1000 tonnes of municipal solid waste (MSW) into Eggersmann FUEL per day.
Input Material:
- Mixed municipal solid waste
(MSW)
Output Fractions:
- Eggersmann FUEL
- Heavy fraction
- Light fraction
- Ferrous metals
CONVAERO
We use the CONVAERO system to dry the biomass. In addition to a short drying time and high emission control, it offers many other advantages. We present the process and its special features on a separate page.
Eggersmann FUEL Substitute Fuel
Our Eggersmann FUEL is a substitute fuel made from municipal waste that utilises the organic fraction to increase the calorific value by means of biological drying. It therefore has a significantly better quality than conventional substitute fuels and is perfectly suited for use in industry. In addition, the remaining landfill mass is also significantly reduced. What's more, the water in the biomass evaporates through the CONVAERO membrane, which is why only a very small proportion needs to be treated.
V1) Eggersmann FUEL for up to 150 t/d
In the Scope of Services
- Engineering planning
(without construction drawings) - ARCTOS Pre-Shredder
- BRT HARTNER D 17 Dosing Dopper
- BRT HARTNER ST Trommel Screen
- Two overbelt magnets
- BRT HARTNER BBS Curved Belt Separator
- Secondary shredder
- Switch cabinet
- Seven conveyor belts
- CONVAERO membrane system
- Assembly supervision
- Commissioning
- Staff training
- Performance guarantee for key machines
Not Included in the Scope of Services
- Construction work
- Infrastructure
- Assembly workers
- Transport
Space Concept
An area of approximately 5,000 m2 is required for the lanes for biological drying. The arrangement of the lanes in the illustration is only an example and can be adapted to the circumstances.
Are you interested in this solution?
V2) Eggersmann FUEL for up to 250 t/d
In the Scope of Services
- Engineering planning
(without construction drawings) - ARCTOS Pre-Shredder
- BRT HARTNER D 17 Dosing Hopper
- BRT HARTNER ST Trommel Screen
- Two overbelt magnets
- BRT HARTNER BBS Curved Belt Separator
- Secondary shredder
- Switch cabinet
- Seven conveyor belts
- CONVAERO membrane system
- BACKHUS CON Lane Turner
- Assembly supervision
- Commissioning
- Staff training
- Performance guarantee for key machines
Not Included in the Scope of Services
- Construction work
- Infrastructure
- Assembly workers
- Transport
Space Concept
An area of approximately 6,800 m2 is required for the lanes for biological drying. The arrangement of the lanes in the illustration is only an example and can be adapted to the circumstances.
Are you interested in this solution?
V3) Eggersmann FUEL for up to 500 t/d
In the Scope of Services
- Engineering planning
(without construction drawings) - ARCTOS Pre-Shredder
- BRT HARTNER D 17 Dosing Hopper
- BRT HARTNER ST Trommel Screen
- Two overbelt magnets
- BRT HARTNER BBS Curved Belt Separator
- Secondary shredder
- Switch cabinet
- Conveyor technology
- CONVAERO membrane system
- BACKHUS CON Lane Turner
- Assembly supervision
- Commissioning
- Staff training
- Performance guarantee for key machines
Not Included in the Scope of Services
- Construction work
- Infrastructure
- Assembly workers
- Transport
Space Concept
An area of approximately 18,000 m2 is required for the lanes for biological drying. The arrangement of the lanes in the illustration is only an example and can be adapted to the circumstances.
Are you interested in this solution?
V4) Eggersmann FUEL for up to 1000 t/d
In the Scope of Services
- Engineering planning
(without construction drawings) - Two ARCTOS Pre-Shredders
- Two BRT HARTNER D 17 Dosing Hoppers
- Two BRT HARTNER ST Tromme Screen
- Two overbelt magnets
- Two BRT HARTNER BBS Arch Belt Separators
- Two secondary shredders
- Two switch cabinets
- 14 conveyor belts
- CONVAERO membrane system
- BACKHUS CON Lane Turner
- Assembly supervision
- Commissioning
- Staff training
- Performance guarantee for key machines
Not Included in the Scope of Services
- Construction work
- Infrastructure
- Assembly workers
- Transport
Space Concept
An area of approximately 35,000 m2 is required for the lanes for biological drying. The arrangement of the lanes in the illustration is only an example and can be adapted to the circumstances.
Are you interested in this solution?
System components
BRT HARTNER ARCTOS Pre-Shredder
Thanks to a cutting gap that can be changed without tools and a screen basket system, you can use the BRT HARTNER ARCTOS pre-shredders to shred your material to the exactly to the required size . Different tool types allow the machine to be customised for specific applications.
Drying Lanes with CONVAERO Membrane
Biological dry stabilisation with semi-permeable CONVAERO membrane takes place in fixed lanes with aeration and drainage system in the soil.
Eggersmann BACKHUS CON Lane Turner
The Eggersmann BACKHUS CON lane turners have been specially developed for turning lanes with CONVAERO membranes. They wind up the membrane at the front and unwind it again at the rear during turning. The wheels of the machines travel outside the lane, while the material is turned inside by the rotor.
BRT HARTNER D Dosing Hopper
The BRT HARTNER D dosing hopper ensures a particularly uniform material feed. The precisely tunable and sensor-controlled material flow can increase the efficiency of the entire process by up to 20 %. The machine can be used for a wide range of input streams, from waste paper to household waste and shredded tyres to electronic scrap and pulper tails.
Conveyor Technology
This system solution also includes conveyor belts from our own production. We stock a wide range of different belt types and systems in order to offer the right solution for every system.
BRT HARTNER ST Trommel Screen
Thanks to a wide selection of different trommel designs, the BRT HARTNER ST trommel screen can be customised precisely to individual requirements. The trommel can also be changed at any time. It therefore offers maximum precision in the desired applications.
BRT HARTNER BBS Curved Belt Separator
Our BRT HARTNER BBS curved belt separators not only utilise falling and sinking behaviour, but also ballistic principles to separate different materials from one another. These complex machines are ideal for the ejection of film or plastic.
Electrical Overbelt Magnet
The electric overbelt magnet is a standard component. The powerful design ensures precise ferrous metal separation. It is therefore perfect for sorting out nails, hinges and staples from waste wood or removing ferrous metals from household waste, lightweight packaging and many other input streams.
Post-Shredder
Post-shredders reduce the size of the final grain one last time after processing. As a rule, these are high-speed machines with low torque, which bring an already pre-treated and therefore homogenised material fraction to a precisely defined final grain size. They are used, for example, to process waste wood into wood chips or light weigt packaging into substitute fuel.
Do you need a different concept for a plant?
These are our standardised systems.
We would be happy to create a customised solution for you.
Variable System Layout
The illustrations of our system solutions are examples. The layout of the system components can be adapted and rearranged accordingly. By using modern 3D scanners, we can also create detailed replicas of existing buildings and thus design a perfect concept for your demands.