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Eggersmann Recycling Technology

Eggersmann

TEUTON Single Shaft Shredders

Reliable to the Best Grain Sizes

As absolute universal machines, our mobile TEUTON single shaft shredders impress with an almost inexhaustible variety of applications.

All About our Mobile Single Shaft Shredders:

Our TEUTON shredders are not only among the most flexible shredders on the market, they also have extraordinary economic potential. With intuitive operation, outstanding energy efficiency, minimal maintenance and maximum control when defining the final grain size, they can decisively optimise your work processes.

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In Which Applications can I use a TEUTON Shredder?

TEUTON shredders are absolute all-rounders and therefore process an extremely wide range of different materials. Here are a few examples:

  • Green waste
  • Waste wood
  • Roots
  • Commercial waste
  • Bulky waste
  • Tyres
  • Mattresses
  • Organic waste
  • Light packaging and plastic
  • Cans
  • Carpets
  • and much more

Would you like to process a different material?

Please contact us – together we will surely find a solution!

Universal Single Shaft Shredders

Shredding with the professionals!

TEUTON Z 50

Tracks · Trailer · Stationary · Mobile-Electric

Details

TEUTON Z 60

Tracks · Semi-Trailer · Stationary 

Details

How Does the Shredding Process Work With TEUTON High Torque Industrial Shredders?

Our TEUTON shredders have 3 m long rotors with spirally mounted rotor tools. With these tools, the material to be shredded is pressed from above through a counter knife – which can be adjusted in distance – and thereby torn apart. Here, the spiral-shaped arrangement of the tools ensures maximum pressure at the points of contact – the material is gradually exposed to the full force of the motor in a focused manner. To be able to grip it even better, the motor also reverses regularly according to the setting. Depending on the application, the speed and cyclical reversing can be adjusted manually or via preset programmes.

Can I Adjust he Mobile Universal Shredders to a Specific Material?

In order to improve throughput and achieve the processing target, each TEUTON shredder can be specially adapted to a wide range of materials. On the one hand, there are special programmes for the behaviour of the rotor and, on the other hand, the rotor tools can be exchanged accordingly. For example, in addition to the versatile Multigrip tool, the Rootgrip tool can also be used specifically for processing roots. Combined with the root mode included in the system, excellent results can be achieved even faster in this difficult application.

The Different Rotor Tool Types

Multigrip

  • The standard Multigrip tools are an effective universal solution.

Unigrip

  • Longer body for more aggressive material intake and higher throughputs
    → Waste wood, household waste, green waste, hard plastic, cellulose

Rootgrip

  • Curvature and length specially adapted for efficient shredding of fibrous material 
    → Roots

Twincut

  • Sharp edges for precise cutting at the counter blade
    → Tyres
  • Ideal as a system with Twincut counter tools

How can I change the Rotor Tools?

The rotor tools are double bolted. This provides a secure hold even under the heaviest loads and still enables particularly quick and simple tool changes. You can therefore easily use different tools for different materials.

Wondering which rotor tool is the best for your application?
Simply contact us and we will advise you!

Can the rotors also be adjusted to a specific material?

We offer a selection of two different rotors for the TEUTON Z 50. 

  • 30 Rotor (Standard)
    30 tools for processing a wide variety of materials at changing input flows
  • 40 Rotor
    40 tools for particularly homogeneous processing of materials such as biomass, plastic or green waste

Can I Predefine the Final Grain Size With TEUTON Single Shaft Shredders?

With our TEUTON single shaft shredders, marketable end products with the right grain size can be created in just one step, if required. This is particularly practical when there are standards that must be met precisely – such as for tyres. There are two combinable options for this:

  • Cutting Gap Adjustment (standard)
    On all our TEUTON shredders, the cutting gap between the rotor tools and the counter blades can be adjusted as standard to define the end grain. With the TEUTON Z 50 you can choose between six different settings, with the TEUTON Z 60 even between eleven different settings.
     
  • Screen Basket System (optional)
    For an even more precise definition of the final grain, there is the option of using strip or hex shaped screen baskets of different sizes (80 mm - 250 mm). The hex shaped screen basket is characterised by a particularly pronounced homogeneity, while the strip basket processes even material with a high risk of clogging, such as plastic films, in the best manner possible. In this way, a marketable product can be produced in just one pass. Depending on requirements, the baskets can be installed and removed just as quickly as easily.

Above: hex shaped and strip screen baskets.

Comparison of the Cutting Gap Settings

TEUTON Z 50

  • Six different cutting gap settings

TEUTON Z 60

  • Eleven different cutting gap settings

Would You Like to Separate the Shredded Material Precisely Into Different Fractions?


Then simply combine our TEUTON with one of our screening machines!

TERRA SELECT

STAR SELECT

What Special Features are Included in the Standard Equipment of TEUTON Shredders?

For the best possible working experience, our mobile TEUTON shredders are characterised by extensive standard equipment:

  • Hight-increasing for the Hydraulic filling hopper (foldable on three sides)
  • Hydromechanical rotor drive for the fastest reversing intervals and high resistance to foreign bodies
  • Easily exchangeable rotor tools
  • Hydraulic swing-out shredding flap for free access to the working chamber
  • Adjustable cutting gap setting
  • Fully lighted  engine compartment
  • Large openings for the discharge of material
  • IFM 7 Zoll Touch Panel
  • 30-channel radio system with display and emergency stop function
  • Long and wide conveyor belts for maximum material discharge and large dumping cones
  • Infinitely height-adjustable rear conveyor belt (discharge height max. 5,000 mm)

Simply contact us and we will help you!

 

What Additional Options are Available for TEUTON Shredders?

In order to adapt our TEUTON single shaft shredders even better to specific needs, we also offer some additional solutions:

  • Screen basket system for even more precise definition of the final grain sizes
  • Four different rotor tools for different applications
  • Hydraulically height-adjustable neodymium overband magnet (ejection on both sides)
  • Ecospray humidification system
  • Ball adapter for simplified manoeuvring with a wheel loader

Above: TEUTON Z 60 with optional overband magnet.

In What Way are the TEUTON Shredders Similar to Other Eggersmann Mobile Machines?

Our single shaft shredders have some typical features of our Eggersmann mobile machines. For example, they follow our One-Logic principle – if you are familiar with one of our machines, you can intuitively operate all the others. In addition, the shredders have the following features:

  • NRT – The Noise Reduction Technology reduces the sound pressure level by means of a setup specially adapted to the machine. In the process, the values are reduced far below the standard. The result: maximum noise protection at the workplace.
  • MMS  –  The Minimum Maintenance System minimises the maintenance effort while extending the maintenance intervals.
  • ASC – Auto Standby Control regulates the power output according to the current workload and stress. If there is no more material in the machine, the engine automatically throttles down so that less fuel is consumed. A new material feed is also detected automatically and the machine starts working again.

In addition, all TEUTON are equipped with our Eggersmann Telematic. This is a mixture of remote service and machine monitoring. On the one hand, you can have all work data, as well as location and operating material consumption displayed live via the Internet on your PC, laptop or smartphone. On the other hand, the machine automatically sends malfunctions or pending maintenance to the responsible sales partner.

Do I Have to Reweld the Counter Tools of the Shredders When Worn?

The rotor tools of our TEUTON shredders are double bolted and can be easily changed without any welding. In many cases, the counter tools can be re-welded via support layers and hardfacing if wear is detected at an early stage. With correct maintenance, the rotor tools can handle up to 10,000 t of material before they need to be replaced – the massive counter tools can even handle up to 100,000 t. This means that wear costs of less than 1 € per tonne can be achieved. 

Are There Safeguards for the Accidental Feed of Interfering Materials?

Particularly when working in the recyclables recovery, disruptive material is often found in the throughput. However, our TEUTON shredders are shredders with slow-running rotors – they therefore offer the best possible balance of power, high throughputs and safety. So if a non-processable material – for example solid steel – gets into the machine, the rotor will try to unblock it by reversing automatically. If this is not successful, the software switches the machine into standby mode so that the user can remove the interfering material. The solid and robust finish provides additional protection against breakdowns.

Can I Move the TEUTON Shredders Without a Pulling Vehicle?

All TEUTON shredders with crawler tracks can be moved freely around the company grounds by radio remote control. The crawler track even allows turning and reversing movements for maximum mobility. The TEUTON Z 50 E has an extra battery pack to enable it to be driven without a connection to the power grid, so that all secondary functions can also be used during operation. The TEUTON Z 50 with wheel chassis also has a radio remote control and can be moved freely on the company grounds. Driving in curves is not possible here, but straight-line windrow production is.

Traction Drive

  • The TEUTON Z 50 wheeled version can be moved via radio remote control using the standard traction drive.

Tracks

  • All TEUTONs with tracks can be conveniently moved via radio remote control. Turning and reversing manoeuvres are also possible.

Are There Also Stationary Versions of the TEUTON Single Shaft Shredders?

The TEUTON shredders are also available as the stationary TEUTON ZS 50 and ZS 55. Optionally, small systems can also be purchased with conveyor technology and overbelt magnets etc. Simply contact us and together we will put together a suitable solution for you. For continuous operation in recycling plants, we also offer our purely stationary ARCTOS pre-shredders via BRT HARTNER.

Do you have any further questions or would 
you like personal advice? 

Then please do not hesitate to contact us!

TEUTON Z 50

Tracks · Trailer · Stationary · Mobile-Electric

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TEUTON Z 60

Tracks · Semi-Trailer · Stationary 

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