ESA app – for Recycling
Your Digital Recycling Platform
With the ESA app, you can digitalise your machine and system processes intelligently and future-proof.
- Specialised for the requirements of the recycling industry
- Customised solutions for your individual operating processes
- Maximum flexibility thanks to a modular design
One App, Many Advantages – The ESA app combines various modules in a central platform and adapts flexibly to your individual requirements in daily use.
Why ESA app?
Anytime All Processes at a Glance:
Monitor throughput, availability as well as quality in real time – and make data-based decisions for optimisation.
More Efficiency in Everyday Life:
Save time every day with automated reports, digital shift logs and centrally available information.
Higher Plant Availability:
Benefit from AI-supported early detection of faults and ensure stable production quality.
Smart Maintenance Planning:
Plan, control and document all maintenance tasks digitally at any time.
Flexible and Customisable:
The modules of the ESA app can be tailored to perfectly suit your processes and can then even be used anywhere on your mobile device.
Use in Plant or Mobile Applications
Combine Modules Flexibly and Customise the ESA app to Your Operational Requirements:
Performance Monitoring
With the Performance Monitoring module, you can keep an eye on your processes at all times. Machine and sensor data as well as error messages are recorded in real time. The data is then converted into meaningful KPIs and visualised in hierarchical dashboards. This allows you to identify bottlenecks, performance fluctuations or faults at an early stage and make data-based decisions for process optimisation.
- Keep an eye on your process from anywhere: Monitoring of process (throughput, availability) and product parameters (output, quality)
- Identification of trends and patterns in error statistics to plan preventive maintenance measures and reduce unplanned downtime
- Recognise and avoid process bottlenecks thanks to capacity utilisation monitoring of both individual lines and aggregates
- Create and send automated reports on bale quantities, material distribution, availability, etc.
- Validate process optimisations in real time
Maintenance Management
Keep track of all maintenance responsibilities – planned or urgent tasks can be planned individually, assigned digitally and processed directly via the app. Step-by-step instructions on your smartphone or tablet make it easier to carry out and document tasks.
- Save up to 2 hours of administration time per day
- Clear overview of maintenance status, responsibilities and due dates
- Maintenance plans customised to your individual processes
Anomaly Detection
Our solution continuously analyses large volumes of machine and sensor data – based on statistical methods and AI models. This means that changes in output, material blockages or trend deviations in quality are automatically recognised at an early stage, even before a stoppage occurs. Your team receives notifications via various channels and escalation levels and can react immediately.
- Up to 5 % higher system availability due to early detection of material blockages
- Avoid up to 8 hours of lost output per month and per near-infrared (NIR) sorter through to early detection of performance deviations (e.g. due to dirty sensors or lamps)
- Stable product quality thanks to automatic warnings in the event of trend reversals in quality parameters
- Early detection of typical problems such as poor material distribution due to plait formation or (partial) blockages on apex rollers
Logbook
Forget handwritten notes and confusing Excel files: The digital shift log enables structured recording of all events: manually or automatically, in the browser or via app. Create both shift logs and fault time lists with just a few clicks. This allows you to keep your team up to date at all times.
- An average of one hour less documentation work per day
- Record relevant events seamlessly and easily
- Immediate availability of all data for smooth processes
Documents
Knowledge exactly when it is needed. All important documents – from operating instructions to maintenance logs – are available digitally at any time (even offline). An integrated AI assistant supports you with questions and reduces time-consuming searches.
- All information available digitally and centrally
- Multilingual documentation for smooth communication in international teams
- Quick answers to questions thanks to an integrated AI agent (ESA GPT)
Testimonials from Customers and Partners:
More Efficient Processes Thanks to ESA app
Thanks to the ESA app, we have a much better overview of the processes in our systems. We can monitor capacity utilisation live, specifically identify the causes of faults and improve product quality.(Read more)
Thomas Herkert - Chief Technology Officer at Interzero
Switch to Data-based Maintenance Intervals
In addition to the time savings in documentation and administration I just mentioned, the increased system availability is a decisive advantage. The optimised maintenance and early detection of faults are already resulting in fewer downtimes. We expect the upcoming switch to data-based mainte-nance intervals to result in a further significant increase in availability..(Read more)
Stefan Leubner - Technical Manager at Interzero
Live overview of the production
With the performance monitoring module from the ESA app, we always have a live overview of our production. This enables us to find out about potential faults at an early stage: From deviations in the NIR sorter to material blockages. This helps us immensely to maintain our high product quality and efficiency at all times.
Cédric DUPONT - General Manager at SITEL
Flexible and Available at All Times
Use the Eggersmann ESA app as a web application in your browser or as a native app for iOS and Android. This means you have all functions at your fingertips anytime and anywhere.
Get to Know the ESA app
Are you interested in the ESA app and would like more information?
Do you still have questions or would you like a personal product demo?