With the Performance Monitoring module, you can keep an eye on your processes at all times. Machine and sensor data as well as error messages are recorded in real time. The data is then converted into meaningful KPIs and visualised in hierarchical dashboards. This allows you to identify bottlenecks, performance fluctuations or faults at an early stage and make data-based decisions for process optimisation.

• Keep an eye on your process from anywhere: Monitoring of process (throughput, availability) and product parameters (output, quality)
• Identification of trends and patterns in error statistics to plan preventive maintenance measures and reduce unplanned downtime
• Recognise and avoid process bottlenecks thanks to capacity utilisation monitoring of both individual lines and aggregates
• Create and send automated reports on bale quantities, material distribution, availability, etc.
• Validate process optimisations in real time

Keep track of all maintenance responsibilities – planned or urgent tasks can be planned individually, assigned digitally and processed directly via the app. Step-by-step instructions on your smartphone or tablet make it easier to carry out and document tasks.

• Save up to 2 hours of administration time per day
• Clear overview of maintenance status, responsibilities and due dates
• Maintenance plans customised to your individual processes
   

Our solution continuously analyses large volumes of machine and sensor data – based on statistical methods and AI models. This means that changes in output, material blockages or trend deviations in quality are automatically recognised at an early stage, even before a stoppage occurs. Your team receives notifications via various channels and escalation levels and can react immediately.

• Up to 5 % higher system availability due to early detection of material blockages
• Avoid up to 8 hours of lost output per month and per near-infrared (NIR) sorter through to early detection of performance deviations (e.g. due to dirty sensors or lamps)
• Stable product quality thanks to automatic warnings in the event of trend reversals in quality parameters
• Early detection of typical problems such as poor material distribution due to plait formation or (partial) blockages on apex rollers

Forget handwritten notes and confusing Excel files: The digital shift log enables structured recording of all events: manually or automatically, in the browser or via app. Create both shift logs and fault time lists with just a few clicks. This allows you to keep your team up to date at all times.

• An average of one hour less documentation work per day
• Record relevant events seamlessly and easily
• Immediate availability of all data for smooth processes

Knowledge exactly when it is needed. All important documents – from operating instructions to maintenance logs – are available digitally at any time (even offline). An integrated AI assistant supports you with questions and reduces time-consuming searches.

• All information available digitally and centrally
• Multilingual documentation for smooth communication in international teams
• Quick answers to questions thanks to an integrated AI agent (ESA GPT)